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Manufacturing Facilities

Machine Facilities

Quality Assurance Facilities

Facilities

1. Melting :
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Medium Frequency Induction Melting Furnace with 4 MT batch Capacity : 1 No
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Medium Frequency Induction Melting Furnace with 1 MT batch Capacity : 1 No.

2. Sand Plant :
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Comprises of Mechanised Sand Plant : 1 Set. With Sand Cooler 18 Ton / hr.
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Semi Automatic Moulding Line using 15 ton / hr. in hand moulding section.
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Continuous Sand Mixer for No Bake Resin Sand : 1 No. [10 MT / hr.]

3. Moulding & Core Making :
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Automatic Simultaneous Jolt Squeeze Machine ARPA - 900 Table size 1280 x 900 : 1 Line
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Automatic Simultaneous Jolt Squeeze Machine : 1 Line
------------ ( Medium for 800 mm x 700 mm box size. [DEMAN 600] )
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Automatic Simultaneous Jolt Squeeze Machine : 2 Lines
-------------( for 700 mm x 600 mm box size [ARPA-450 & DEMAN 450] )
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Pin lift moulding machine to process : 1 Pair
--------------( Upto 1 Meter x 1 Meter box size )
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EOT cranes of different capacity in the hand : 5 Nos
--------------(( Moulding bay to handle mould box weight upto 10 MTs. )
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Cold Box Core Shooter : 1 No.
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Core Sand Mixer - 100 kgs. Capacity : 1 No.
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Various sizes of mould boxes to accommodate casting weight upto 2 MT.

4. Pattern Making :
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Metal and wood patterns are subcontracted to local pattern makers. -
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Metal patterns [C.I.] are made by CNC machining center for accuracy and reliability
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In-house Pattern shop available in our foundry is for methoding and maintenance of patterns.

5. Moulding System :
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Green Sand Moulding
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Co2 Moulding
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No bake sand moulding
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Resin sand moulding.

6. Core Used :
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Cold Box
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Air Set (No-bake cores)
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Oil Sand
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CO2 Sand

7. Pouring :
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Overhead Mechanized Pouring. [Capacity 90 - 100 MTs. Per day]

8. Cleaning & Fettling :
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Hanger Type Shot Blasting Machine : 2 Nos.
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Turn Table type Shot Blasting Machine : 1 No.
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Other Equipments include Chipping, Hand Grinders etc. : Many

9. Heat Treatment Facilities :
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Annealing, Normalizing & Tempering & Surface hardening
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Pit Type Heat-treatment Furnace : 1 No.
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Induction Hardening Machine : 2 Nos.

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Manufacturing Facilities